Borehole Video Cameras

 

Borehole video cameras are specialized equipment that have evolved over the last seventy years to fill an indispensible niche for their users. Originally they were used by well drillers to inspect casing, help retrieve tools, and view other problems with wells. Over the years, the borehole camera market has expanded to include users in many professions such as geologists, public health workers, construction, mining, dam inspection, and tank and pipe inspectors,

 

Although borehole cameras are being used more frequently today than ever before, they are not mass production items. One is not likely to find a borehole camera in a garage sale or on e-bay, since once a person has owned a borehole camera, he or she will only reluctantly give it up. A user often discovers how helpful they are on the first well or borehole.

 

What Are Borehole Cameras?

In its simplest form, it is a water proof camera with some type of lights either built in or attached to the camera or cable. The camera is connected to a cable that allows it to be lowered into a hole or pushed past a constriction. The cable will have one of more conductors that allow a signal to be sent to the system operator to view an image on a monitor and sometimes to a recording device. In practice, most professionals use borehole cameras with additional features that provide more capabilities. The basic camera system may not be useful in all situations so the industry has developed borehole cameras to produce videos in a wide variety of situations. Some of these cases are discussed in this article.

 

Borehole Videos

Videos of boreholes provide a continuous stream of still images commonly referred to as a video or movie. A video is much better than a single image at providing information of the borehole, as a continuous stream of images helps us perceive the subject better. For purposes of showing the differences in lighting techniques, we have used several single frames that were "captured" from borehole videos. While these images are not as helpful in studying the borehole as a video, they are useful in comparing different lighting methods.

 

Limitations of Video Photography in Boreholes

Unlike most nature photography which uses natural light, borehole video camera systems must supply their own light. This is true in boreholes, shafts, mines, caves, and other voids. By supplying the only light, the photographer has a great deal of creative control -- literally painting the scene with light; however, the small size of most boreholes severely limits light placement. Most borehole camera manufactures settle for placement of camera lights, usually LEDs, around the camera lens. While this location is the most economical, when it is the only light source, it produces flat images and videos with no shadows and little texture, making the video less clear than videos with off camera lighting. Main lights next to the lens may also cause glare when particles are suspended in the water in front of the lens as the light bounces off these particles directly back into the camera.

 

Primary and Supplemental Off Camera Lights

The best photographic or video images are obtained when there is a primary light to the side or at a substantial angle to the direction the camera is viewing. Any professional photographer can easily explain the advantages of early morning or late afternoon photography and using indirect lighting and off camera flashes.

 

If the subject is illuminated only by the on camera LEDs around the camera lens, the borehole or mine shaft will appear two-dimensional and features closer to the camera will be much brighter than those farther away. By moving the primary light source away from the camera, shapes and forms are better revealed and the video or picture is more likely to show depth.

 

Moving the primary light source to the side is not possible in most boreholes, however when the primary light is attached above the camera or on the cable, its light bounces off the borehole walls and has the effect of indirect lighting. This indirect light usually improves the videos. When bright off camera lights are used as the primary light, the on camera light provides fill light that reduces the harsh shadows and gives the appearance of a more natural image. This is similar to the way we see our environment with the sun serving as the primary light and the sunlight bouncing off objects to provide fill light. Indoor photography is similar lamps and flashes providing the primary light and in direct light bouncing off the walls and ceilings.

 

Lighting In Poor Quality Water

Sometimes the fill light is not needed, for example, when suspended particles are in the water. Light from the LEDs around the camera bounces off these particles and goes directly back into the camera. This is a type of glare that reduces the quality of the image in several ways. Some camera systems have circuitry that allows the on camera lights to be turned off and use only the off camera lights. Most borehole cameras have an automatic electronic shutter with no moving parts that adjust the light sensitivity of the camera.

 

The next to the lens camera lights provide fill when used with brighter off camera primary lights. This arrangement usually produces the best videos; however, when the water has many suspended particles, the on camera light may reflect directly back into the lens causing glare. In this situation, using only the off camera lights as the primary light source will usually improve the video substantially.

 

(Two pictures comparing glare)

 

Panning and Tilting Cameras

A motorized pan and tilt function allows one to turn the camera left and right and tilt the camera up and down by remote control using a joy stick. This design allows one camera to do more than two cameras can do in the dual camera systems. It also provides significant savings over multi-camera designs. The pan and tilt option provides the operator with a quick and easy means to view in any direction.

 

 In relatively shallow boreholes, the manual tilting mechanism is effective when using a pipe string. This method becomes increasingly difficult at greater depths. As a general rule, the deeper and larger the borehole, the more useful the motorized pan and tilt becomes. The flexibility afforded by the pan and tilt option allows the user to do close up detailed inspection of areas of interest in one pass down the borehole saving the need for repeated passes that sometimes decrease visibility by increase the amount of suspended material in the water. The pan and tilt camera mimics the method a person uses to study a subject intently, this is looking at an object from several directions. Viewing of an important subject from various angles gives more detail and leads to a better understanding of critical subjects in boreholes and voids.

 

Large voids, shafts, irrigation wells, mines

            (Picture of Super Eight Adjustable Light with pan tilt)

Viewing large and distant objects presents a special problem that can be greatly improved with three techniques. Combining all three methods will yield the best videos of distant objects.

  1. Additional lights

Supplement bright lights will be the most important factor in improving videos of irrigation wells, shafts, and mines. Some manufactures have adjustable lights that have multiple attachment options. Generally, taping flash lights to the camera or cable is not very successful.

  1. Ultra low light cameras

Some manufactures offer ultra low light cameras that can view in much lower light than other cameras. These units may sacrifice color to achieve the ability to view at greater distances.

  1. Duel or tilting cameras

All professional grade camera manufactures offer a camera system that can view to the side, either by using two cameras, in one case, with one permanently set pointing down and the other one pointing straight to the side with 360 degree rotation. The other alternative is the pan and tilt camera that allows the operator to aim the camera in any direction with a joy stick. Using tape to point a camera to the side is difficult and only marginally effective.

 

Small Holes, Past Pumps and Obstructions – Small is Good

Videoing in boreholes requires small cameras, or at least skinny ones. Most cameras are two inches or less in diameter. A few are about 1 to 1 ½ inches and diameter and one manufacture has a ¾ inch diameter camera. These smaller cameras usually have a tapered top to allow it to slip past objects on the way out.  There are times when one may need to view past a pump to go past a protrusion. In these situations, the smaller the camera diameter, the better.

 

(Picture of a nano going in a tight place) (Picture of the tapered end of a nano)

 

 

Focal length, lens selection, and zoom

Most borehole cameras have a fixed focus lens that view close-up subjects with very good clarity. The disadvantage of a close up lens is that distant objects can be slightly out of focus. This may not matter since most boreholes are a foot or less in diameter.   For larger borehole and voids, a few manufactures offer lenses with different focal ranges to accommodate users who video distant objects.  A few very expensive cameras have zoom focus.

 

Camera Resolution and Good Images

Improving image resolution can be accomplished three ways.

The simplest method is to move the camera closer to the subject. In shallow boreholes this can be done with a pipe string attached to the camera. This method is especially effective with a tilting camera and at depths of less than 100 feet. The side view in a duel camera is closer to the borehole wall then the down viewing camera, thus the side view will have slightly better resolution than the down view. The pan and tilt camera can be placed even closer to a subject since the camera when tilted extends an inch or two closer to the borehole wall. Thus the tilting camera has a small advantage over duel cameras in term of resolution and distance to subject.

 

Another method to improve resolution is to increase the lines of resolution of the camera and all the capability of all the other parts of the system to handle a higher resolution image. This includes the cable, monitor and other electronic processing. At this time there are no high definition borehole camera systems available in the general borehole camera market. There are modest differences in camera resolution between manufactures. Considering lines of resolution of the camera is not sufficient to compare different systems as all system factors should be considered to determine effective resolution.

 

The third method to improve resolution applies in situations where there is insufficient light. Some borehole and voids have dark surfaces and absorb much of the light. Others are too large for the lights next to the lens. A grainy image results in low light.  The solution in these situations is to use an ultra low light camera, more supplemental light, or both. 

 

(Diagram)

 

(Side bar case history)

 

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